After talking about with my group at some length to come up with a way to avoid the layering issue I proposed the following after looking at the numbers a bit:
Since the full suit heavier armors (padded, laminate, heavy) all sit at 2 soak, and there isn't anything that seems to rise above that, I offered the notion that when it comes to armor, the character may have a base max soak of 2. What this allows is, either the player chooses one of the full suits, or can have a couple of the low 1 soak armors layered. It seemed to play out fairly well if you look at the armors we have been given thus far. Sure there are the exceptions, but for the most part, what wanted to be achieved is still very reasonable; heavy clothing + nomad greatcoat / mountaineer armor + greatcoat or heavy clothing, etc
There are a couple unreasonable combinations, but we aren't going for that at all.
I think the main reason we talked about it, and have agreed to this is that some of the characters just don't feel like it's "reasonable" for their character to have to up to some suit of armor in order to increase their soak, especially if they only have 1 brawn, and are primarily a support character. This way it allows those squishy guys to improve their soak just a little and still feel like their character "makes sense".
I know there are some that feel like the "rules are rules and if they don't want a squishy character don't make one", or that there is something wrong with our games or something..but at the end of the day, allowing a player to have 1 extra point of soak and still like the concept of their character seems to me as GM a pretty fair compromise.
Plus I think when you have things like the catch vest, or the nomad coat, you ARE creating mix and match style armor...but that's just me.
edit: As for the talk of heavy clothing being some sort of heavy, bulky layered clothing that is somehow a burden if you add anything to it: I don't recall which episode it was of the Order66 podcast, one of the earlier ones I believe, but one of the game designers (Jay or Sam) had mentioned that Han Solo was essentially wearing heavy clothing in Star Wars....now think about that.. Did his outfit look layered and "heavy" to you? Even in the description of heavy clothing, it makes it sound like pretty much just normal clothing. It doesn't lend to this idea of "2 pairs of jeans" or bulky layers of leather or heavy canvas or something lol... Just saying =P
There aren't a plethora of combinations right now really that make it very confusing, but as more sourcebooks come out, there will be. We just figured we'd get ahead of it now given the stuff that has been released so far in the last 2 splat books.
Edited by djext1