Before I go to the trouble of making them, has anyone else stattes them up? Also, any ideas to make a team of 6 for a one shot con game?

Are you going to replace Wounds with Plot, where if you hit your Plot threshold you don't die, but non-lethally get removed from the story.

The jeep doesn't explode, the engine catches fire and it drives into a tree. The person doesn't get shot, they dive out of the way into the ditch where they cower. That person who got punched doesn't get a concussion even though they went unconscious for the exact length of the remainder of the scene.

As far as plots go, just steal one from the show, Wikipedia has a plot synopsis of the entire series. Which one is your favorite episode?

As for the team of six, there are the core four, Amy, and that added guy they had in the last few seasons (Frankie Santana). Either that, or if it is a one off, the "special guest star" for the episode.

Offhand I remember Hogan, Fridge Perry ?

I could do Santana and Amy, just need to find an acceptable story. I have a Star Wars story that i was going to adapt that i did as a con game last year.

So far today I've done Hannibal and BA from scratch with 200 total xp.

https://www.dropbox.com/sh/pyjmmtelso0x0ye/AACF8VDa4EhvC61wxEqT28qba?dl=0

So here's my take on them. Created with creation xp, plus extra 150. Please critique.