Hello FFG:
This is just my idea but I think it will work:
I think a damage card expansion pack is needed. The only way to get a replacement damage deck is to buy the box set. After extensive play, I am sure a some people have lost cards or may need to replace cards or decks due to damage, inadvertent folding/bending, etc.
Some probably have two or three decks from core purchases, but selling replacement decks cannot be a bad idea for the community. After all, there is a dice expansion. So why not replacement damage decks.
Tournament decks: Everyone hears stories of gamed damage decks at tournaments. I am sure this next idea is something worth considering, and also, its nice swag for the participants. I would like to see "tournament damage decks." Basically, sealed damage decks, with maybe a custom back, such as "2015 store championship," "2015 Regionals," "2015 National", etc. These can be provided to the players at registration and are opened in the first game to ensure all players have the same "legal" damage decks, and they also get something to take home as swag. I am also sure a player will be willing to pay an extra $5 - $10 for the cost of a tournament deck at registration.
Also with the increase of ships, and hopefully, Epic games, multiple decks or expansions to the deck may be warranted.
Additional damage cards? This might be a good time to increase the damage deck to add unique critical effects to the expanded wave of ships, including scum ships and large ships. Should the 33 card damage deck be expanded to 43?, or more? Why not? However, this may require everyone to buy new upgraded damage decks, again great for sales, and I am sure a lot of people will not raise too much of a protest <-- well at least from those not on this forum, lol.
Just my idea....