Okay, let's go with that figure, 200 LY cubed. That would be 8 million cubic light years. If the stars in the Koronus expanse are spaced an average of 1 parsec apart, there would be 296,296 stars. That's give us our upper number. Assuming the stars are more distantly spaced as the galaxy approaches the Halo (they seem to be, but there's some brown dwarf arguments stuck in there), what then is the average parsec in the Koronus Expanse? I went with 4 LY, which gives us 125k stars, and I rounded down to the nearest big "0." Both these numbers are within the margin of error, but so is 30k, or even 10k, or 2 million. Probably our biggest assumption here is that the Koronus Expanse is indeed an "average sector."
And btw, in the first two campaigns I ran, I went with a parsec being 10 LY, resulting in only 8,000 stars in the Expanse, which also worked pretty well. In this last campaign I've run, though, I wanted more and larger Rogue Trader fleets out there. While my star density figures are based on some pretty sketchy Terra circa-21st century science, my merchant and warship figures are based on real world numbers and tonnage. Heh. Those are also pretty questionable when comes to applying them to the vastness of the galaxy, but I made do with what I had available.
Edited by Errant Knight